It is still a chemical process and utilizes the same masking and etching technique, with one significant difference: instead of using masking material and cutting out the area to be etched, a photoresist is applied and developed through a patterned exposure to light. Read More…
Leading Manufacturers
Great Lakes Engineering, Inc.
Maple Grove, MN | 763-425-4755Great Lakes Engineering is a trend setting manufacturer of surface mount stencils, precision laser cut parts, and photo chemical etched parts. We work with a wide range of materials, including Stainless Steel, Copper, Titanium, Nitinol, Nickel, Kovar and many others.
VACCO Industries, Inc.
El Monte, CA | 626-443-7121VACCO is the industry leader of Photo Chemical Etching of metal & polyimide components and devices. We specialize in Stainless steel, Titanium, and Copper, but work with a variety of different materials. We have over 60 years of experience in Chem Etching, and we offer Micro Laser Cutting & Welding, and Diffusion & Adhesive Bonding services along with an extensive range of value-added services. Whether your application is large or small, VACCO can assist you from prototype to production.
Lancaster Metals Science Corporation
Lancaster, PA | 800-522-9709Photochemical machining is the process we use on aluminum (and alloys), brass, copper, inconels, kovar, metal foils (less than .001” thick), metal sheets (up to .125” thick), mild steels, molybdenum, monels, nickel, phosphor bronze, stainless (300 & 400) and others. Trust your metal etching needs to us.
NEWCUT, Incorporated
Newark, NY | 315-331-7680Our metal engraving is the best in the industry! We work with a variety of metals to come out with the finished product that you have been searching for. Our metals that we use are typically flat sheets that are coiled or blanks that are cut to size. We are committed to providing excellent customer service every time you do business with us. Get in touch with our staff today or fill out the easy form on our website to get started!
The result is the same; the undeveloped areas of the photoresist protect the metal's surface from being etched, while the developed areas are washed away and exposed to etching agents.
Photo Engraved Covers and Lids - United Western Enterprises, Inc.Photo etching and engraving is often used not only on metals, but on glass as well; this technique allows photos or complex images to be engraved rather inexpensively into decorative items.
Like chemical milling and etching, the first step to photo engraving is to clean the metal surface. Next a thin layer of photoresist is laid on the area to be etched. This photoresist protects the metal surface not being engraved but also breaks down under targeted ultraviolet light exposure over the metal surfaces which are to be engraved. The developing process, as with photography, can be reversed; positive or negative working photoresists may be used.
After the photoresist has been applied, the metal is exposed to a precise light pattern. Negative and positive working photoresists achieve different types of images and desired results.
If the photoresist is negative working, the exposed portion will protect the metal while the unexposed portion will dissolve away when chemicals are applied. If the photoresist is positive working, the metal portion exposed to light will dissolve under chemicals while the rest remains.
After the metal has been exposed to a light pattern, a specific chemical will be applied in varying strength and force, again, depending on the desired depth of cut, sideways etch, etc. After the acid has achieved its desired etch, both the ferric chloride and the remaining photoresist are stripped.
The metal is polished, any irregularities in the cut are burnished, and the etching is finished. The benefits of using photo engraving as opposed to regular chemical milling or manual engraving are substantial.
Chemical milling requires parts of the masking to be cut and removed, whereas with photo engraving, the surface merely needs to be exposed to a pattern of light and the photoresist rinsed.
Photo etching allows for much more complex patterns and images to be laid and this is often the only way to etch photos or intricate designs. Photo etching is achieved more quickly and cost-effectively than regular chemical milling.