Aluminum Etching

A reliable source for Metal Etching information and leading Metal Etching Companies

Though many different types of metals may be etched, aluminum is one of the most common materials used in modern etching contexts. Also spelled aluminium, this is one of the most abundant metallic chemical elements found in the Earth’s crust and the third most plentiful of all elements. Its strong affinity to oxygen, however, makes its free form presence rare in nature. Read More…

Aluminum Etching Etching is a mechanical or chemical process that utilizes many different techniques to cut, engrave or otherwise depress designs into a flat piece of metal.

Leading Manufacturers

Maple Grove, MN  |  763-425-4755

Great Lakes Engineering is a trend setting manufacturer of surface mount stencils, precision laser cut parts, and photo chemical etched parts. We work with a wide range of materials, including Stainless Steel, Copper, Brass, Titanium, Nitinol, Nickel, Kovar and many others. We do not work with glass, plastics, or aluminum. Our specialty is working with very thin materials ranging from .001” to .030” thick. We can offer a wide range of capabilities and materials to meet your needs.

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Great Lakes Engineering, Inc. $$$

El Monte, CA  |  626-443-7121

VACCO is the industry leader of Photo Chemical Etching of metal & polyimide components and devices. We specialize in Stainless steel, Titanium, and Copper, but work with a variety of different materials. We over 60 years of experience in Chem Etching, and we also offer Micro Laser Cutting & Welding, and Diffusion & Adhesive Bonding services along with an extensive range of value-added services. Whether your application is large or small, VACCO can assist you from prototype to production.

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VACCO Industries, Inc. $$$

Elkhart, IN  |  574-293-3342

The Micro Etch Technologies process offers many technical & financial advantages in manufacturing so many flat metal components. Try this precision etching, non-mechanical process for competitively priced, burr & stress free sheet metal products, up to 62 mil (.062”) thick. Our photo-chemical machining process is also known as photo-fabrication, photo etching, chemical milling & acid etching.

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Micro Etch Technologies $$$

Easton, PA  |  610-829-5000

Orbel's design and manufacturing process enables unique engineered solutions for a variety of applications. Orbel offers today's most effective EMI/RFI shielding, photo-etched precision metal parts, precision metal stampings, and electroplated metal foils. Areas of specialization include aerospace, telecommunications, electronics, medical, automotive, and manufacturing. Orbel is ISO 9001-2008 and AS 9001-C Certified. For more information, visit Orbel.com or call 610-829-5000.

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Orbel Corporation $$$

San Jose, CA  |  408-214-0454

Since 1967, Elcon has been known for our advanced photochemical machining process. By tightly controlling every aspect of this process, We are capable of precisely etching 3D surfaces, and producing parts with extremely dif?cult requirements. For more information on what we can do for you get in touch with Elcon today!

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Elcon Precision LLC $$$
placeholder image Great Lakes Engineering, Inc. VACCO Industries, Inc. Micro Etch Technologies Orbel Corporation Elcon Precision LLC

Aluminum is extracted from ores such as bauxite using the Hall-Heroult method. While mining and refining this metal can be difficult, it is easily manufactured and 100% recyclable without any loss of its natural qualities.

Extreme malleability, corrosion resistance, ductility, strength and thermal and electrical conductivity make aluminum sheets, plates, strips and foils prime candidates for etching and engraving processes.

While hobbyists and artists frequently utilize aluminum etching, industrial and commercial manufacturing also incorporate this medium in a variety of applications. Transportation, aerospace, construction, electrical and medical industries all integrate aluminum etching in metal components.

Products such as castings, tubes, construction hardware, cooking utensils, watches and heat sinks frequently include etched aluminum components.

Such a wide variety of aluminum etched products reflects the many different etching techniques available. While hand etching with a needle is still popular in artistic and custom applications, chemical etching or machining is the most common industrial etching method, particularly acid etching and photofabrication.

Acid etching is accomplished by covering the aluminum surface to be etched with an acid resistant waxy ground such as asphaltum. The manufacturer scratches off the ground, using a point etching needle creating the design of the finished piece.

The aluminum sheet is then dipped into acid or has acid washed over the metal. Photofabrication follows a similar procedure but rather than a waxy ground, the aluminum is covered in a photoresist and exposed to UV light to create the template necessary before the corrosive chemical is applied.

In either instance, the chemical wash bites into the metal where it is unprotected, leaving a depression in the plate. The depth of the groove depends on the length of application.

When the desired depth is achieved, the remaining chemicals are washed off and the rest of the wax or photoresist is removed to reveal the finished product. Sodium hydroxide is the chemical most often used with when etching aluminum.

Aluminum Etching Informational Video